DESCRIPTION

GREENMAX Foam Compactor Z-C200PRO is developed for large, high-rebound EPP waste from automotive and industrial applications. Compared with conventional packaging foam, molded EPP parts used in automotive logistics and component protection are often larger, thicker and more resilient, making them more difficult to reduce in volume with standard foam recycling equipment.

Based on the Z-C200 platform, the Z-C200PRO has been further upgraded for these demanding EPP applications. Large molded parts are first crushed into smaller pieces and then continuously compacted by the screw system into dense, regular blocks. This integrated process reduces manual pre-cutting and simplifies the handling of bulky EPP waste before storage, transportation and downstream recycling.

The Z-C200PRO has a maximum processing capacity of up to 200 kg/h and a volume reduction ratio of up to 50:1. In an actual material test using EPP with an initial density of approximately 50–70 kg/m³, throughput reached approximately 120–180 kg/h, while the resulting blocks achieved a density of approximately 200–350 kg/m³. Actual performance varies depending on material density, dimensions, thickness and feeding conditions.

Applicable Material:

Automotive EPP Packaging / EPP Returnable Packaging / EPP Transport Trays & Carriers / EPP Protective Inserts / Large Molded EPP Parts / EPP Production Scrap

After compaction, bulky EPP waste is converted into dense blocks that require less storage space and are easier to load and transport. As EPP is polypropylene-based, the compacted material can also be sent for downstream PP recycling.

Upgraded for Demanding EPP Applications

1. Enhanced Crushing for Large EPP Parts
The Z-C200PRO is better suited to large and thick molded EPP parts, reducing the need for manual cutting before feeding and making bulky automotive and industrial EPP easier to process.

2. Improved Continuous Compaction
Optimized for the strong rebound characteristics of EPP, the Z-C200PRO provides more stable continuous compaction and block formation when processing higher-density material.

3. Better Performance Under Demanding Loads
The upgraded system is designed to handle thicker, tougher and higher-density EPP waste more consistently, making it suitable for continuous industrial recycling applications.

4. Greater Adaptability to Different EPP Waste
EPP waste can vary considerably in density, dimensions and structure. The Z-C200PRO is designed to accommodate different material conditions and processing requirements.